Canada
Assembly Plants
Oakville Assembly
Oakville, Ontario
Total employment: 3,820
Products: Ford Edge, Ford Fairlane, Lincoln MKX
Year opened: 1953
Plant size (sq ft): 5,464,000
Site size: 487 acres
St Thomas Assembly
St Thomas, Ontario
Total employment: 2,460
Products: Ford Crown Victoria, Mercury Grand Marquis, Lincoln Town Car (fall 2007)
Year opened: 1967
Plant size (sq ft): 2,600,000
Site size: 635 acres
Engine Plants
Essex Engine
Windsor, Ontario
Total employment: 650
Products: 3.9 and 4.2-liter V6 engines, 5.4-liter 3-Valve V8 engines, V8 cylinder blocks and crankshafts for Triton 5.4-liter engines, connecting rods, crankshafts, cylinder blocks, V6 components, V8 components
Year opened: 1981
Plant size (sq ft): 1,900,000
Site size: 260 acres
Windsor Engine
Windsor, Ontario
Total employment: 1,850
Products: 5.4-liter V8 2-valve and 3-valve engines, 6.8-liter V10 2-valve and 3-valve engines
Year opened: 1923
Plant size (sq ft): 2,100,000
Site size: 38,746
Casting/Forging Aluminum Plants
Essex Aluminum (joint venture – 25% Ford/75% Nemak)
Windsor, Ontario
Total employment: 940
Products: Cylinder heads
Year opened: 1981
Plant size (sq ft): 500,000
Site size: 53 acres
Windsor Aluminum (Joint venture – 15% Ford/85% Nemak)
Windsor, Ontario
Total employment: 570
Products: 2.5-liter and 3.0-liter V6 cylinder blocks and 3.9-liter V8 cylinder blocks
Year opened: 1992
Plant size (sq ft): 314,000
Site size: 64 acres
Windsor Casting
Windsor, Ontario
Total employment: 600
Products: Cylinder blocks and crankshafts
Year opened: 1934
Plant size (sq ft): 500,000
Site size: 22 acres
United States
Assembly Plants
AutoAlliance International, Inc. (Joint venture – 50% Ford/50% Mazda)
Flat Rock, Michigan
Total employment: 3,722
Products: Ford Mustang, Mazda6
Year opened: 1987
Plant size (sq ft): 2,700,000
Site size: 400 acres
Chicago Assembly Plant
Chicago, Illinois
Total employment: 2,479
Products: Ford Five Hundred, Freestyle, Mercury Montego, MKS (2008)
Year opened: 1924
Plant size (sq ft): 2,700,000
Site size: 113 acres
Dearborn Tool and Die
Dearborn, Michigan
Total employment: 480
Year opened: 1939
Plant size (sq ft): 375,000
Site size: 9 acres
Dearborn Truck Plant
Dearborn, Michigan
Total employment: 2,620
Products: Ford F-150, Lincoln Mark LT pickups
Year opened: 2004
Plant size (sq ft): 2,300,000
Site size: 600 acres
Detroit Chassis
Products: Strip chassis
Kansas City Assembly Plant
Claycomo, Missouri
Total employment: 4,933
Products: Ford Escape, Ford Escape Hybrid, Mercury Mariner, Mazda Tribute, F-150
Year opened: 1951
Plant size (sq ft): 4,734,765
Site size: 1,269 acres
Kentucky Truck Plant
Louisville, Kentucky
Total employment: 5,154
Products: F-250–F-550, Super Duty pickups
Year opened: 1969
Plant size (sq ft): 4,626,490
Site size: 500 acres
Louisville Assembly Plant
Louisville, Kentucky
Total employment: 3,218
Products: Ford Explorer, Mercury Mountaineer, Concept Explorer Sport Trac
Year opened: 1955
Plant size (sq ft): 3,154,173
Site size: 180 acres
Michigan Truck Plant
Wayne, Michigan
Total employment: 2,800
Products: Ford Expedition, Lincoln Navigator
Year opened: 1957
Plant size (sq ft): 2,866,000
New Model Programs Development Center
Allen Park, Michigan
Total employment: 3,400
Products: Prototype builds
Year opened: 1992
Plant size (sq ft): 420,000
Norfolk Assembly Plant
Norfolk, Virginia
Total employment: 2,130
Products: Ford F-150
Year opened: 1925
Plant size (sq ft): 2,630,000
Site size: 93 acres
Ohio Assembly Plant
Avon Lake, Ohio
Total employment: 2,730
Products: Ford Econoline
Year opened: 1974
Plant size (sq ft): 3,700,000
Site size: 419 acres
Twin Cities Assembly Plant
St Paul, Minnesota
Total employment: 1,861
Products: Ford Ranger, B-Series
Year opened: 1925
Plant size (sq ft): 2,144,932
Site size: 148 acres
Wayne Stamping & Assembly
Wayne, Michigan
Total employment: 3,102
Products: Ford Focus (4-door and wagon)
Year opened: 1952
Plant size (sq ft): 3,710,000
Wixom Assembly
Wixom, Michigan
Total employment: 1,259
Products: Lincoln Town Car
Year opened: 1957
Plant size (sq ft): 4,700,000
Stamping Plants
Buffalo Stamping Plant
Buffalo, New York
Total employment: 1,422
Products: Center floor pan, front floor pan, rear floor pan, body sides, front doors, quarter panels, rear doors, roofs, hoods
Year opened: 1950
Plant size (sq ft): 2,446,347
Site size: 118 acres
Chicago Stamping Plant
Chicago, Illinois
Total employment: 1,337
Products: Body panels
Year opened: 1956
Plant size (sq ft): 2,040,220
Site size: 136 acres
Dearborn Frame
Dearborn, Michigan
Products: Frames, subframes, cross members, quarter panels and wheel house panels
Year opened: 1946
Plant size (sq ft): 816,200
Dearborn Stamping
Dearborn, Michigan
Total employment: 786
Products: Mustang, F-150/Super Duty, Escape, Focus, Navigator, Expedition
Year opened: 1939
Plant size (sq ft): 2,700,000
Site size: 35 acres
Maumee Stamping
Maumee, Ohio
Total employment: 712
Products: Body panels (steel, plastic and aluminum)
Year opened: 1974
Plant size (sq ft): 803,000
Site size: 70 acres
Walton Hills Stamping
Walton Hills, Ohio
Total employment: 854
Products: Body side panels, deck lids, doors, fenders, floor pans
Year opened: 1954
Plant size (sq ft): 2,100,000
Site size: 111 acres
Woodhaven Stamping Plant
Woodhaven, Michigan
Total employment: 1,613
Products: Door panels, floor pans, hoods, quarter panels, roofs, tailgates, truck body sides
Year opened: 1964
Plant size (sq ft): 2,190,000
Site size: 409 acres
Engine Plants
Cleveland Engine Plant 1
Brook Park, Ohio
Total employment: 919
Products: 3.0-liter Duratec V6
Year opened: 1951
Plant size (sq ft): 1,980,000
Site size: 365 acres
Cleveland Engine Plant 2
Brook Park, Ohio
Total employment: 1,164
Products: 2.0, 2.5, 3.0 and 3.5-liter Duratec V6, RFF and DAMB V6
Year opened: 1955
Plant size (sq ft): 1,445,000
Site size: 365 acres
Dearborn Engine and Fuel Tank
Dearborn, Michigan
Total employment: 983
Products: 2.0 and 2.3-liter I-4 engines and steel fuel tanks
Year opened: 1941
Plant size (sq ft): 2,327,000
Site size: 49 acres
Lima Engine Plant
Lima, Ohio
Total employment: 1,020
Products: 3.5-liter Duratec V6, 3.0-liter Vulcan V6
Year opened: 1957
Plant size (sq ft): 2,424,360
Site size: 312 acres
Rawsonville Visteon Plant
Ypsilanti, Michigan
Total employment: 2,059
Products: Air/fuel, alternator, fuel pump, injectors, throttle bodies, wiper motors
Year opened: 1956
Plant size (sq ft): 1,000,000
Romeo Engine Plant
Romeo, Michigan
Total employment: 1,335
Products: 4.6-liter 2-valve and 4-valve V8 engines, 5.4-liter 4-valve supercharged engine
Year opened: 1973
Plant size (sq ft): 2,043,778
Site size: 268 acres
Sterling I and II
Sterling Heights, Michigan
Total employment: 2,840
Products: Axels
Year opened: 1956
Plant size (sq ft): 2,800,000
Transmission Plants
Batavia Transmission LLC (Joint venture – 49% Ford/51% Friedrichshafen AG)
Batavia, Ohio
Total employment: 1,305
Products: CD4E, CFT23 and CFT30 transaxles
Year opened: 1980
Plant size (sq ft): 1,800,000
Site size: 254 acres
Livonia Transmission Plant
Livonia, Michigan
Total employment: 2,138
Products: 4R75E and 6R transmissions, AX4N components, service components
Year opened: 1952
Plant size (sq ft): 2,835,581
Site size: 182 acres
Sharonville Transmission
Cincinnati, Ohio
Products: Gears, converters, 5R110 transmission
Year opened: 1958
Plant size (sq ft): 2,421,000
Site size: 182 acres
Van Dyke Transmission Plant
Sterling Heights, Michigan
Total employment: 1,193
Products: 4F27E (FN) and 6F50 (6F) automatic transmissions, stampings
Year opened: 1968
Plant size (sq ft): 1,823,718
Site size: 146 acres
Casting/Forging Aluminum Plants
Cleveland Casting
Brook Park, Ohio
Total employment: 1,740
Products: Cylinder blocks and heads, crankshafts and bearing heads
Year opened: 1952
Plant size (sq ft): 1,600,000
Site size: 155 acres
Dearborn Diversified Manufacturing Plant/Dearborn Tool and Die
Dearborn, Michigan
Total employment: 600
Products: Suspension parts, truck axels, stampings, tire and wheels, frames
Year opened: 1946
Plant size (sq ft): 850,000
Site size: 27 acres
Woodhaven Forging
Woodhaven, Michigan
Products: 5.4-liter V8 and 6.8-liter V10 steel crankshafts
Year opened: 1995
Plant size (sq ft): 60,000
